Spherical Activated Carbon (SAC)

Advanced Spherical Carbon for Superior Fluid Dynamics and Adsorption Efficiency

Spherical Activated Carbon (SAC) features a unique spherical particle shape, offering superior fluid dynamics, minimal flow resistance, and exceptional adsorption efficiency. It is the ideal choice for advanced vapor phase adsorption and high-precision liquid phase purification.

Spherical Particle Structure

Unique spherical shape ensures even fluid distribution and excellent bed stability

High Packing Density

Tight packing allows more activated carbon in the same space

Superior Mechanical Strength

Extremely high strength prevents dust generation during use

Broad Applicability

Customizable for specific applications and process requirements

Spherical Activated Carbon
SPHERICAL TECHNOLOGY

Advanced Spherical Technology

Revolutionary spherical design for superior performance in demanding applications

Superior Fluid Dynamics

The spherical shape minimizes flow resistance and pressure drop, allowing for higher flow rates and reduced energy consumption in both liquid and gas phase applications.

Excellent Bed Stability

Spherical particles provide uniform bed packing and stability, preventing channeling and ensuring consistent performance throughout the adsorption bed.

Ideal for Fluidized Beds

The spherical shape and uniform size distribution make SAC perfect for fluidized bed systems, providing excellent mixing and heat transfer characteristics.

Key Advantages of Spherical Design

Why spherical activated carbon outperforms traditional granular forms

Low Pressure Drop

Spherical particles create uniform flow channels, reducing pressure drop by 30-50% compared to irregular granules at equivalent flow rates.

High Packing Density

Spheres pack more efficiently, allowing 15-25% more active carbon in the same volume, increasing adsorption capacity per unit volume.

Minimal Attrition Loss

Uniform spherical shape and high mechanical strength reduce particle breakage and dust generation, extending service life by 2-3 times.

Easy Handling & Regeneration

Spherical shape facilitates smooth flow during loading, unloading, and regeneration cycles, reducing operational downtime and maintenance.

Advanced Applications

Specialized applications where spherical activated carbon excels

VOC Recovery Systems

High-efficiency solvent recovery in chemical, pharmaceutical, and coating industries with minimal pressure drop and high recovery rates.

Solvent Purification

Ultra-pure solvent production for electronics, pharmaceuticals, and high-precision manufacturing requiring consistent adsorption performance.

ANG Storage Systems

Adsorbed Natural Gas (ANG) storage with optimized packing density and methane adsorption capacity for vehicle fuel systems.

High-End Water Treatment

Ultrapure water production for semiconductor manufacturing, pharmaceuticals, and laboratory applications requiring consistent high purity.

Fluidized Bed Systems

Catalyst support and adsorption in fluidized bed reactors where spherical shape provides optimal fluidization characteristics.

Medical & Healthcare

Blood purification, artificial organs, and medical device applications requiring consistent particle size and minimal dust generation.

Technical Specifications

Detailed specifications for Spherical Activated Carbon products

Particle Characteristics

  • Shape Perfect Sphere
  • Diameter 0.5mm, 1.0mm, 2.0mm
  • Sphericity ≥ 0.95
  • Bulk Density 0.50-0.60 g/cm³
  • Moisture Content ≤ 2% (as packed)

Size Specifications

  • Standard Sizes 0.5mm, 1.0mm, 2.0mm
  • Size Uniformity ± 10% tolerance
  • Custom Sizes 0.3mm - 3.0mm available
  • Color Black spherical beads

Adsorption Performance

  • Specific Surface Area 1200-1800 m²/g
  • Iodine Number 1100-1500 mg/g
  • Methylene Blue Adsorption 200-300 mg/g
  • BET Surface Area 1300-1900 m²/g
  • Pore Volume 0.7-1.2 cm³/g

Application Performance

  • VOC Adsorption ≥ 40% wt. (toluene)
  • Methane Storage 150-180 v/v (ANG)
  • Pressure Drop 30-50% lower than GAC
  • Flow Rate 1.5-2x higher than GAC

Durability & Strength

  • Crushing Strength ≥ 15 N/particle
  • Attrition Loss ≤ 1%
  • Abrasion Resistance ≥ 99%
  • Dust Content ≤ 0.1%

Thermal & Chemical Stability

  • Thermal Stability Up to 900°C in inert gas
  • Regeneration Cycles 8-12 cycles typical
  • pH Range 2-12 (stable)
  • Ash Content ≤ 3%

Packaging Specifications

  • Standard Packaging 25kg moisture-proof bags
  • Bulk Packaging 500kg/1000kg FIBC bags
  • Special Packaging Vacuum packaging available
  • Container Load 18-20 tons/40ft container

Ordering Information

  • Minimum Order 2 tons
  • Samples Available Free (1-2kg)
  • Lead Time 15-25 working days
  • Custom Formulations Available on request
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Operational Benefits

Key advantages of choosing spherical activated carbon for your applications

Energy Efficiency

Significantly lower pressure drop translates to reduced pumping energy requirements and operating costs, particularly in high-flow applications and continuous processes.

Higher Throughput

Improved fluid dynamics allow for higher flow rates without compromising adsorption efficiency, increasing overall system capacity and productivity.

Reduced Maintenance

Minimal dust generation and attrition loss reduce filter clogging and system maintenance requirements, extending equipment life and reducing downtime.

Space Optimization

Higher packing density allows for more adsorption capacity in the same equipment footprint, enabling more compact system designs or capacity expansion in existing systems.

Consistent Performance

Uniform particle size and shape ensure predictable fluid dynamics and adsorption performance throughout the bed, providing consistent output quality.

Technical Support

Comprehensive application engineering support including system design, performance optimization, and custom formulation development for specific requirements.

Ready to Experience Spherical Carbon Advantages?

Contact our spherical carbon specialists for technical consultation, application analysis, and customized solutions for your specific process requirements.